Rubber Cushioning Washer

Rubber Cushioning Washer

The rubber cushioning washer is an essential component for any assembly requiring a flexible, vibration-resistant interface between fasteners and surfaces. In factory production, we prioritize the environmental resistance of the washer; we perform ozone tests (50pphm, 40°C, 20% stretch, 72 hours) to ensure "zero cracking." This makes our rubber cushioning washers far superior to generic hardware store alternatives that often fail within months. With 30 years of experience, we have perfected the rubber-to-metal bonding process with single or double-sided steel plates, providing the structural rigidity needed for high-torque applications.
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Description

Product Description

 

The rubber cushioning washer is an essential component for any assembly requiring a flexible, vibration-resistant interface between fasteners and surfaces. In factory production, we prioritize the environmental resistance of the washer; we perform ozone tests (50pphm, 40°C, 20% stretch, 72 hours) to ensure "zero cracking." This makes our rubber cushioning washers far superior to generic hardware store alternatives that often fail within months. With 30 years of experience, we have perfected the rubber-to-metal bonding process with single or double-sided steel plates, providing the structural rigidity needed for high-torque applications.

 

We understand that distributors need a competitive edge, so we offer tiered "mixed-batch discounts" (3% / 5% / 8%) based on order volume. Every rubber cushioning washer undergoes a rigorous sampling rate of 5 pieces per 100 to ensure consistency in thickness and hardness. As an IATF 16949 certified supplier for brands like BYD and Geely, we maintain a 1:1.5 compensation policy for any defective components, although our rigorous QC process makes such defects extremely rare. Partnering with us means gaining a high-performance cushioning solution that protects both fasteners and substrates from vibration damage.

 

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Specifications

 

● Material: Optional single or double-sided steel plates
● Ozone Test: 50pphm, 40°C, 20% stretch, 72h - No cracks
● Sampling Rate: 5 pieces per 100 units
● Defect Compensation: 1 : 1.5 replacement compensation
● Mixed Batch Discount: 3% / 5% / 8% (for 2k / 5k / 10k units respectively)
● Product Number: SY6480-008 / 93807526

 

Application Fields

 

Rubber cushioning washers are applied in all automotive systems from suspension brackets to body panels. They are highly effective in the King Long Haise and IVECO Oushang series for preventing fastener loosening and surface damage.

 

Customization Capabilities

 

We can manufacture rubber cushioning washers in any size, from miniature M6 washers to large industrial gaskets. We offer a variety of rubber materials, including oil-resistant Nitrile (NBR) and weather-resistant EPDM. Prototype development cycle is 35-40 days.

 

Packaging & Transportation

 

● Export Standard: PE bag + Carton + Pallet.
● Lead Time: 10 days for standard parts; 15 days for bulk custom orders.
● Logistics: Strategically located for rapid dispatch from China's major ports.

 

FAQ

Q: How do you guarantee the quality of such small parts?

A: We use automated dimensional and hardness testing combined with a high 5% sampling rate to ensure every batch complies with IATF 16949 standards.

Q: What does the "1 : 1.5" replacement compensation policy mean?

A: In the unlikely event of a defective product, we will replace the defective part in your next order and provide an additional 50% of the quantity as compensation.

 

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